In the metalworking sector, digitalisation and the adoption of advanced technologies are crucial for maintaining competitiveness and driving innovation. In this context, Intesa Plus, developed by Intesa, emerges as a cutting-edge software suite that marks a turning point in Industry 5.0. This platform not only embraces the technologies of Industry 4.0 but goes beyond, integrating solutions that enhance human-machine interaction, promote customisation, and support sustainability. Let’s explore how Intesa Plus can transform the metalworking industry and the benefits it can bring.
The New Era of Industry 5.0
Industry 5.0 represents a significant evolution from the fourth industrial revolution. While Industry 4.0 focused on automation and efficiency, Industry 5.0 emphasises re-integrating the human element into production processes and sustainability. The aim is to create harmony between machines and operators, customise production processes, and reduce environmental impact. In this scenario, Intesa Plus offers a modular solution that meets these needs, providing advanced tools to optimise production and enhance work quality.
The Core of Intesa Plus: An Integrated Suite for Innovation Intesa Plus is structured as a modular suite, designed to address and optimise various areas of the production process. Each module is tailored to meet specific needs of Industry 5.0, ensuring integrated and customised management of industrial operations.
The Dashboard and Data Collection module represents the beating heart of the platform. This module provides a detailed, real-time view of production operations, offering critical information such as machine status, alarms, and sensor data. Collecting data like temperature and spindle speed allows for continuous performance monitoring and fault prevention. Additionally, this module provides real-time updates on production progress and plant efficiency, helping to optimise processes and boost productivity.
Intesa EcoPlus focuses on environmental sustainability and consumption optimisation. This module helps companies monitor and reduce their environmental impact. It provides detailed data on machine energy consumption and analyses the environmental costs and benefits of production processes. Through lifecycle analysis (LCA) and lifecycle cost (LCC) assessments, businesses can make more informed decisions geared towards sustainability and reducing operational costs.
Intelligent maintenance is at the heart of Intesa Smart Maintenance, a module designed to enhance machine reliability and minimise downtime. This module offers a real-time overview of machine conditions and alarms, facilitating the planning of preventive and predictive maintenance. Historical analysis of maintenance activities and configurations helps optimise operations and improve overall efficiency. Another crucial aspect of Industry 5.0 is the collaboration between humans and machines.
The Intesa Advanced H-M Interaction module is designed to optimise this interaction through the integration of innovative IIoT devices. The platform enhances communication between operators and machines, making interactions smoother and more productive.
In the field of technical support, Intesa Digital Assistance represents a significant advancement through the use of Augmented Reality (AR) and Virtual Reality (VR). This module provides interactive tools for troubleshooting and operator training, improving effectiveness and reducing intervention times.
Lastly, although Intesa Premium Quality is still in development, this module is set to offer advanced quality control solutions in the future. It will be integrated with other Intesa Plus modules, ensuring comprehensive and integrated product quality management.
Intesa Plus stands out as a comprehensive digital suite that not only embraces the technologies of Industry 4.0 but evolves to meet the demands of Industry 5.0. With modules designed to enhance sustainability, optimise maintenance, and promote advanced human-machine collaboration, Intesa Plus represents an integrated and innovative solution for modern challenges. PRIMA E1450 and METRO NG, with precision and modular design, complement this vision, providing advanced tools for a smarter and more sustainable industry. With Intesa Plus, metalworking companies can not only improve their production performance but also lead innovation and sustainability in their sector.
